PVC Single Wall Corrugated Pipe Extrusion Line

• Product Type: PVC Pipe
• Computerized: Computerized
• Certification: CE, ISO9001:2008, UL
• Customized: Customized
• Condition: New
• Controller: Siemens PLC
• Model NO.: ACE-65/132-80/156-92/188
• Output Pipe Size: 50~250mm
• Motor Brand: Siemens, Weg, Sew
• Gearbox: Vertical Type Sew/Falk Brand
• Inverter: ABB/Schneider/Siemens
• Bearing: SKF, NSK
• Barrel & Screw Material: Bimetallic Barrel & Screw
• Output Capacity: 700kg/H
• Raw Material: UPVC/CPVC/PVC Powder
• Transport Package: Wooden Pallets
• Specification: PVC pipe extrusion machine cost
• Trademark: KITECH
• Origin: China
• HS Code: 8477209000
• Production Capacity: 50sets/Year

Product Description

PVC Single Wall Corrugated Pipe Extrusion Line

Application:
PVC Plastic pipe making machine is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes. 
The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. 
Producing pipe diameter range: Φ16mm-Φ630mm.
And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.

Advantages:
1. Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
2. Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
3. Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
4. Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more efficient cooling;
5. Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
6. U type, R type and Air blow type socket can be provided according to applications;
7. Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.




Work flow and detailed information :

Feeder	- To feed material into extruder;
Extruder	- World famous brand electrical component such as Siemens,Schneider, ABB etc; - High torque gearbox with adopts NSK/SKF bearing; - Siemens/WEG original motor achieved global after service; - Bimetallic screw and barrel; - Intelligent PLC controlling system with human-friendly interface.
Die head	- High melt homogenity - Low pressure built up even with high outputs - Melt channel distribution system - Equipped with seramic heaters - Pipe head carriage for easy movement - Easy maintenance thanks to the optimized and proven designed construction.
Vacuum calibration tank	- 304 stainless steel with painted outer surface - Special water sprays are located on the best position for cooling the pipe efficiently - Special and easy adjusted pipe supports for each pipe diameter - Installed vacuum and water pumps can work without any maintenance for long times - Special cooling baths can be designed for specific extrusion production
Haul off	- Upper and lower caterpillar is driven separately by the frequency inverter - Fast change type pads
Planetary cutter	- Automatic synchronisation with extrusion speed - Planetary equipped with disk and milling cutter for cut and chamfering - Touch screen control panel - User friendly software developed by Aceextech - All movements are motorised and controlled by control panel - Pipe blocking vices device - Type of the cutting unit is chose depend on pipe. - Less maintenance needs. - Completely closed and secured machine for maximum safety.
Belling machine	- Socket forming: smooth (solvent cemented) - Socket forming: shaped for insertion of rubber gasket (blowing system) - Socket forming: collapsible system - Socket forming: auto-load rubber gasket - Touch screen control panel - User friendly software developed - Automatic synchronisation with extrusion speed - Pneumatic, hydraulic and motorized movements. - High quality belling tools.
Stacker	- Stainless steel 304 as touching material - Discharge driving by air cylinder

Technical Parameter:

Diameter ranges(mm)	Extruder model	Max. Capacity(kg/h)	Max. lineal speed(m/min)	Extruder motor power(kw)
16-32 (4-cavities)	ACE65/132	300	10*4	37
20-63 (Dual)	ACE65/132	300	15*2	37
50-160	ACE65/132	300	8	37
75-250	ACE80/156	500	6	55
110-315	ACE80/156	500	4	55
75-160 (Dual)	ACE92/188	850	6	110
315-630	ACE92/188	850	1.2	110

 
Technical Parameter of Main extruder:

Model	Power (kw)	Screw Diameter (mm)	Screw Qty.	Designed Output (kg/h)	Dimension(L*W*H) (mm)
ACE-45/90	15	Φ45/90	2	70	3360x1290x2127
ACE-51/105	18.5	Φ51/105	2	100	3360x1290x2127
ACE-55/110	22	Φ55/110	2	150	3620x1050x2157
ACE-65/132	37	Φ65/132	2	300	3715x1520x2450
ACE-80/156	55	Φ80/156	2	400	4750x1550x2460
ACE-92/188	110	Φ92/188	2	750	6725x1550x2814

 
 Main components: 
- Motor: Siemens, WEG, SEW
- Gear reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air cylinder: Festo, SMC, AirTac
- PLC interface and module: Siemens, Schneider, Beckhoff
- Frequency inverter: ABB, Schneider, Siemens
- Servo motor: Lenze, Delta
- Pressure sensor: Dynisco, Gefran
- Low voltage component: Siemens, Schneider, Omron, LS
- Temperature controller: Omron, RKC
- Solid state relay: Crydom, Celduc

Service and support:

*Before-sale:
Introduce products professional 
Project engineering     
 
*During manufacturing:
Provide layout and engineering conditions
Inform the schedule of production
Make sure the product designed in accordance with technical document
Test machine before delivery
Provide photos before shipping      

*After-sale: 
Build customers database. All machines are traceable.
Overseas installation, commissioning and training are available
Speed up service and spare parts supply.
Visit customers and make quality trace periodically

Our Successful Subject:


Contact to KITECH:

KITECH MACHINERY CO., LTD

Add:No.7 Jiulong Industry Park, Jinfeng Town, Zhangjiagang City Jiangsu, China.