Waste Plastic Washing Recycling Equipment for Pet Bottle

• Material Processed: Plastic Bottle
• Plastic Type: PET
• Screw: Double-Screw
• Automation: Automation
• Computerized: Computerized
• Certification: ISO9001:2008, CE
• Model NO.: PET1000
• Controller: Siemens PLC
• Motor Brand: Siemens, Weg, Sew
• Inverter: ABB/Schneider/Siemens
• Bearing: SKF, NSK
• Output Capacity: 800-1000kg/H
• Suitable Material: Pet Bottle, Pet Flakes
• Transport Package: Wooden Pallets
• Specification: PET1000
• Trademark: KITECH
• Origin: China
• HS Code: 84778000
• Production Capacity: 10-30 Sets/ Year

Product Description

Waste Plastic Washing Recycling Equipment For PET Bottle



>>Rigid Plastic(HDPE/PP/ABS/PC/PS/PET) Washing Line is one of the main recycling series of KITECH machinery. This system has smart modular design aiming at blow molding packaging bottle/box/cup/barrel/bucket and injection waste recycling. 

>>Including sorting, size reduction, metal removing, cold and hot washing, high efficiency friction washing and drying modular. Which can remove ferrous and nonferrous metals, sand, oil, glue, paper and many other different contaminants efficiency. 

>>You can get a different module combinations design from KITECH according to your requirements and material's condition. In range of different raw materials, KITECH provides 400-5000kg/h economy and high-level production lines with different configurations.

1. What can our machines do for you?
>>High automation, only 2 workers are required to operate


>>High production capacity (more than 30% higher than the same equipment in the same industry), low energy consumption (water, electricity, gas, chemical cleaning agent consumption is 20% lower)

>>Reasonable process design and good cleaning effect 

>>Reliable components, internationally renowned brands, reliable quality, low maintenance costs 

>>Cost-effective, high profit return

2. What kind of raw materials can this recycling line wash?

3.Basic data of Plastic Recycling Washing Line:

Sheet grade PET washing system
Type	PET500	PET1000	PET2000	PET3000	PET5000
Capacity(kg/h)	500	1000	2000	3000	5000
Energy consumption(kWh)	110	170	340	460	680
Steam consumption(kg/h)	500	600	1000	1200	1500
Chemical consumption(kg/h)	10	14	18	28	50
Water consumption(ton/h)	0.7	1.5	3	4.5	8
Installation power(kWh)	220	395	430	590	850
Space(m²)	700	800	1200	1500	2000
Man power(persons/shift)	6	8	10	12	12

Fiber grade PET washing system
Type	PET500	PET1000	PET2000	PET3000	PET5000
Capacity(kg/h)	500	1000	2000	3000	5000
Energy consumption(kWh)	70	140	280	350	590
Steam consumption(kg/h)	300	500	800	1000	1200
Chemical consumption(kg/h)	10	12	16	25	40
Water consumption(ton/h)	0.7	1.5	3	4.5	8
Installation power(kWh)	190	340	390	520	920
Space(m²)	500	700	1000	1200	1500
Man power(persons/shift)	10	12	16	18	25

 

4.Working processing of Plastic Recycling Washing Line:

>>After getting waste plastic raw material, KITECH Technicians will study and analysis the main contaminants to provide a proper solution to remove most of the impurities by mechanical, chemical, physical and other principle. 


>>Main process of whole project including pretreatment of raw material → crushing → washing → drying → package → granulation.

Equipment List of PE/PP Rigid Plastic Recycling Washing Line
Conveyor belt	Loading material
Crusher Machine	Crushing HDPE/PP/PC/ABS/PS rigid plastic into flakes
Screw loader	Loading material
Low Speed Friction washing	Remove chemical water/glue/dirty from flakes by friction principle and centrifugation
Floating washing tank	Washing flakes to remove dust, sands, sludge, soil and other sink contaminants
Screw loader	Loading material
Low Speed Friction washing	Remove chemical water/glue/dirty from flakes by friction principle and centrifugation
Zig-Zag separating	Remove dust/fines/labels
Dewatering Machine	Reduce the moisture content of the material to below 7 without melting
Thermal drying	Reduce humidity about 1-2% by adopting heating source from electricity and steam
Silo	Storage material
Electric control panel	Control the full line

 
5.Specification of Plastic Recycling Washing Line:

	Crusher Machine >>Cutting geometry: V-shaped arrangement of the rotor knives >>The chamber with wear-proof design Data: >>Model: AGF500/700  >>Rotor width: 700mm  >>Rotor diameter: Φ500mm  >>Rotor speed: 600rpm  >>Drive motor: 30kW  >>Screen size: 12/14mm  >>No. of rotor knives: 5pcs x2  >>No. of stator knives: 2pcs >>Blades materials: D2  >>Hydraulic pusher: 3.7KW
	Screw Loader >>Conveying PE/ PP grinding materials >>Materials:  S. S. 304 Data: >>Motor power: 2.2kW.4-P motor, AC >>Screw structure: "U" type >>Screw diameter: Φ250mm >>Screw flight: 5mm >>Screw body: 4mm
	Floating Washing Tank >>Clean materials by water, paddles and friction, Sludge and sands discharge by pneumatic valves  >>Materials: S.S. 304 Data: >>Tank(Length x Width): 4.2mx 1.2m >>Tank Structure: Rolling paddles >>Top paddles motor: AC 0.37kW x 3 >>Bottom sucking pump: AC1.5kW >>Lift motor: 1.5kW
	Low Speed Friction Washing >> Strongly friction to clean the materials mechanically Data: >>Motor power: 11kW,6-P motor, AC >>Rotary Diameter: Φ300mm >>Rotary Speed: 700rpm >>Main Shaft: Φ114Χ12mm >>Bearing: NSK/Japanese brand >>Screen sieve: 2mm
	Dewatering Machine >>Drying materials by centrifugal force Data: >>Motor power: 15kW,2-P motor, AC >>Driving of motor: Star-Delta Start >>Rotary Diameter: Φ450mm >>Rotary Speed: 1800rpm >>Bearing: NSK/Japanese brand >>Screen sieve: 2mm >>Humidity remain ratio: 0.5-1.5%(depends on raw materials)
	Thermal Drying >>Further drying materials by hot air Data: >>Capacity: 500kg/h >>Heating power: 36KW >>Pipeline length: 17m >>Blower: 1.5kw >>Feeding fan: 7.5kw
	Silo >>For packaging materials Data: >>Fan Motor power: 5.5kW, >>Driving of motor: Directly >>Discharge of materials: Double outlet >>Discharge controlling: Pneumatic Valve >>Cylinder: SAL-CM-40*100-SD 8psc

 
6.Advantages of Plastic Recycling Washing Line:

Ability
Thanks to innovative washing technology and high quality performance. ACW system removes the most difficult contaminants from PP/PE/PS/ABS plastic materials. Cleans post consumer film, agricultural film, Rigid bottle/drum, Battery case, WEEE plastic and even heavily contaminated woven bag fibre material. Provides almost 100% purity washing results.
 
Stability
ACW system is available for 24 hours working non-stop operation. Optimized design and top brand components to each module. Which could minimize the downtime ratio and save the maintenance time. This ensures the maximum availability and highest productivity for user.

Efficiency
ACW system is designed in all details for efficiency improving. The modular design could simplifies the planning and accelerates the implementation. The system have very low consumption values for electricity, water and chemicals. The operating costs and maintenance costs are absolutely reduced. Consistently the lowest investment costs and highest value creation! 

Modularity
ACW system is a flexible modular system. All elements required by any customer for different application could be combined freely. This design reduces planning, construction and assembly time effectively. And it's possible to adjust the system with regard to technological modification and market changing. This makes the investment future-proofing!
 
Intelligent control
Intelligent automatic module control of ACW system. One Main control panel with modern Touch Display for efficient interaction of all component. Multi-language available for operating system.  

Turnkey service
ACW system is a flexible and customer-oriented recycling solution. The proposal is integrated and engineering project. Building design, overseas installation, commissioning and training are available. Machine warranty with spares in stocking and in-time delivery. Consistently quick and careful service in pre-sales and after-sales process.
 

7.Service and support:

*Before-sale:
Introduce products professional 
Project engineering     
 
*During manufacturing:
Provide layout and engineering conditions
Inform the schedule of production
Make sure the product designed in accordance with technical document
Test machine before delivery
Provide photos before shipping      

*After-sale: 
Build customers database. All machines are traceable.
Overseas installation, commissioning and training are available
Speed up service and spare parts supply.
Visit customers and make quality trace periodically

 

Our Successful Subject:


Contact to KITECH:

KITECH MACHINERY CO., LTD
Tel:[phone]
Fax:[phone]
Mobile : [phone]
Website: www.kitechpm.com
Add:No.7 Jiulong Industry Park, Jinfeng Town, Zhangjiagang City Jiangsu, China.